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Oliver Bell, Executive Vice President, Rolled Products, Hydro

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Best Practice: Innovative recycling technologies - Use aluminium multiple times

At its Hamburg headquarters, Hydro Aluminium Deutschland GmbH is operating a new recycling furnace (twin-chamber technology) with an annual capacity of 50 000 t. Up to 95% of the energy required for the primary production of aluminium can be saved thereby. The burner technology (regenerator) that is used makes for the efficient use of waste gas heat and reduces the smelting heat requirement to a minimum.

In addition to this, twin-chamber technology also lends itself to the environmentally friendly remelting of coated scrap. The heat released when smouldering off the coat is predominantly used for the smelting process while at the same time respecting the most stringent air purity standards, and thereby further increases the energy efficiency ot the entire operation.


Compared to the production of new metal, the new large furnace at the Hamburg plant saves a significant amount of CO2 emissions.

Saving:
approx. 400 000 tonnes CO2 per year
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